MANUFACTURING PROCESS FLOW CHART

Receive PO Confirmation from Marketing Department
The manufacturing process is kicked off with a confirmed order from the customer.

Project Briefing
A briefing will be carried out within the research and development department to construct the optimized process flow for the specific order.

Production Coordinated
Flow of works is properly scheduled and coordinated within or between departments of manufacturing plant to ensure smooth, effective and efficient production cycle.

Production Assignment
Schedule according to work order specifications and established priorities is reviewed and revised within the availability and capability of workers, raw materials and equipment.

Slitting
The raw material, a wide coil called mother coil, is slit into multiple narrower coils called baby coils.

Stamping
After slitting, holes are punched according to the mould on the coils in the stamping process.

Forming & Cutting To Size / Bending
After stamping, the punched baby coils are sent for bending or forming and cutting processes in order to form the desired patterns.

QC Checking
The products then go through comprehensive quality control checks in order to make sure that the products are delivered without any production inconsistencies and imperfections.

Auto Powder Coating
In this process, thermoplastic or thermoset polymer powder finishes are coated on formed metal pieces to protect the surfaces and give colours to the metals.

Finished Goods
Product manufacturing processes are completed after the powder coating process. The products are now ready to be delivered to the customers.

Stock Delivery
A robust and structured delivery process is carried out to ensure on-time delivery for all Rackman customers.

Installation & QC Checking
Products are installed on requirement basis at customer sites. Final QC checking will be carried out in order to make sure flawless products are delivered to the customers.

Job Complete
The manufacturing process completes when the jobs are delivered in total satisfaction to the customers.