MANUFACTURING PROCESS FLOW CHART

1
purchase order

Receive PO Confirmation from Marketing Department

The manufacturing process is kicked off with a confirmed order from the customer.

2
projects briefing

Project Briefing

A briefing will be carried out within the research and development department to construct the optimized process flow for the specific order.

3
Production Coordinated

Production Coordinated

Flow of works is properly scheduled and coordinated within or between departments of manufacturing plant to ensure smooth, effective and efficient production cycle.

4
Production Assignment

Production Assignment

Schedule according to work order specifications and established priorities is reviewed and revised within the availability and capability of workers, raw materials and equipment.

5
Slitting

Slitting

The raw material, a wide coil called mother coil, is slit into multiple narrower coils called baby coils.

6
Stamping

Stamping

After slitting, holes are punched according to the mould on the coils in the stamping process.

7
Forming & Cutting To Size Bending

Forming & Cutting To Size / Bending

After stamping, the punched baby coils are sent for bending or forming and cutting processes in order to form the desired patterns.

8

QC Checking

The products then go through comprehensive quality control checks in order to make sure that the products are delivered without any production inconsistencies and imperfections.

9
auto power coating

Auto Powder Coating

In this process, thermoplastic or thermoset polymer powder finishes are coated on formed metal pieces to protect the surfaces and give colours to the metals.

10
finished goods

Finished Goods

Product manufacturing processes are completed after the powder coating process. The products are now ready to be delivered to the customers.

11
Stock Delivery

Stock Delivery

A robust and structured delivery process is carried out to ensure on-time delivery for all Rackman customers.

12
Installation & QC Checking

Installation & QC Checking

Products are installed on requirement basis at customer sites. Final QC checking will be carried out in order to make sure flawless products are delivered to the customers.

13
job completed

Job Complete

The manufacturing process completes when the jobs are delivered in total satisfaction to the customers.